About the role
Position : Assistant Engineer - I, Production
Experience : 3 to 8 years
Salary : 3 to 4 Lakhs per annum
Working days : 6 days in shifts rotation
Location : Chennai
Key responsibilities
- Material planning for production.
· Meet production target continuous basis and analyze & immediate action of production difficulties
· Daily monitoring and analysis of defects on the production line.
- Responsible for material control in production line and accounting to stores.
- Ensure steady flow of production, produce the right product, in the right quality, quantity and at the right time.
- Daily monitoring of Customer Complaints, making appropriate action plan and execution
- Implementation of Kaizen and Poke yoke at all possible stages in Line
- Following the “5 S” Practice
- Ensure optimal machine utilization
- Initiate, recommend, investigate, trouble-shoot and provide solutions and actions to prevent the occurrence of any nonconformities relating to the products, process and quality system.
- Lead a team of technicians and operators to meet production yield and target.
- In charge of the workshop's daily output requirements and operational efficiency.
- Liaison with production on planning output requirements
- Initiate appropriate action for reduction of wastage, motion, power, etc
- Identify skills of machine operator and impart on the job & off the job training.
- Ensure safety operation in the production line
- Allocation & Rationalization of manpower.
- Determining skill requirement & development.
- Managing unauthorized absence, developing multi-skills of operators.
- Maintaining of production report, rejection report, inventory report.
- Recording and reporting of downtime, shortage of manpower, shortage of new skills, training, etc.
- Maintain Discipline, General cleanliness & harmonious environment inside the plant
Requirements:
· Qualification
Diploma in Electrical / Mechanical with relevant experience on assembly lines in Auto component Industries, preferably in motor manufacturing Industry.
· Skills
o Ability to understand customer requirements
o Ability to recognize safety hazards
o Ability to keep records and make reports.
o Ability to assess progress of production and employees.
o Ability to train operators as per quality standard, customer & group requirement
o Ability to motivate Operators to write more suggestions
o Optimizes process parameters to reduce cycle time
o Implement & validate poka yoke in all operations to achieve targets.