About the role
Position : Assistant Engineer - II, Production
Experience : 10 to 15 years (5 Years as shift supervisor)
Salary : 5 to 6 Lakhs per annum
Working days : 6 days in shifts rotation
Location : Chennai
Key responsibilities
- Ensure steady flow of production activities, OK start, produce the right product, in right quality, quantity and at the right time.
- Debrief previous shifts events and ensure information transfer and motivation within his shift. Conduct Start of shift meeting.
- Strong Leadership skill and responsibility, lead one team to achieve target. Support his/her team within achievements and targets
- Ensure respect of standards and Work instructions. Ensure and validate OK start and control process is mandatorily.
- Conformance to Quality: Initiate, recommend, investigate, trouble-shoot and provide solutions and actions to prevent the occurrence of any nonconformities relating to the products, process, and quality system
- Documentation: Responsible for maintaining documents related to production such as Daily production report, DL traceability record, Poka-Yoke check list, Defect tally sheet, training record, Skill matrix.
- To lead team of technician and /or Operators to meet production SQCDM target
- Muda reduction: Initiate appropriate action for reduction of wastage, motion, power, etc
- Realize & Propose training for the members he is in charge. Check and ensure to have sufficient skill matrix with the Manager impart on the job & off the job training
- Responsible for the safety & 6S in the shopfloor
- Record Events, Issues and changes that occurred during the shifts
- Ensure preventive Maintenance based on the plan. Realize fixtures and equipment check to ensure their correct function
Requirements:
· Qualification :
BE or Diploma in Electrical / Mechanical / Mechatronics with experience as shift supervisor in auto ancillary or motor industry preferred.
· Knowledge on Power BI
· Knowledge on ERP system Operating
· Knowledge on Cycle Time, TAKT Time & OEE
· Understanding of Process Capabilities (Cpk)
· Knowledge on TPM Basics, 7QC tools applications
- Skill Set Required :
- Ability to understand customer requirements
- Ability to recognize safety hazards
- Ability to keep records and make reports.
- Ability to assist and motivate the production team in achieving objectives.
- Ability to consolidate and optimize team skills.
- Instill creativity, greater participation, and problem-solving capabilities in employees.
- Foster a sense of community and respect among production-team members;
- Ability to give constructive feedback to enhance performance. Knowledge in safety and 6S in the shopfloor
- Decision-Making
- Digitalization & Mobilization of the Work Team
- Problem Solving.
- Verification of Compliance
- Tracking the records related for training, 4M, Motivating the people through Suggestions, Kaizen implementation
- Maintaining the headcount with respect to MPS and understanding the plan