Engineer – Engineering (Sheet Metal Fabrication)

Engineer – Engineering (Sheet Metal Fabrication)

Experience : 2-6 years experience

Job Location:Mysore

Department:Engineering / Design & Development

Reporting To:Engineering Manager / Plant Head

Job Summary:

The Engineering Engineer in Sheet Metal Fabrication is responsible for developing and optimizing manufacturing processes, creating detailed fabrication drawings, and ensuring that designs are manufacturable with efficiency and quality. The role requires expertise in CAD software, process planning, tooling selection, and continuous improvement of sheet metal fabrication operations.

Key Responsibilities:

1. Product Design & Development

• Develop and modify 3D models and 2D drawings for sheet metal components using AutoCAD, SolidWorks, or Creo.
• Ensure compliance with GD&T (Geometric Dimensioning and Tolerancing) and design for manufacturability (DFM).
• Collaborate with customers to understand design requirements and modifications.

2. Process & Tooling Development

• Develop process flow diagrams (PFDs), work instructions, and standard operating procedures (SOPs) for fabrication.
• Select appropriate tooling, dies, and fixtures for Turret Punching, Press Brake, Welding, Powder Coating, and PEM Insertion.
• Work with the production and quality teams to ensure smooth implementation of designs.

3. Material Selection & Optimization

• Select suitable materials (CRCA, SS, Aluminum, GI, etc.) based on strength, weight, and cost requirements.
• Optimize raw material usage and nesting programs for CNC Turret Punch and Laser Cutting to minimize scrap.

4. Manufacturing Process Optimization

• Improve cycle time, setup time, and machine utilization for efficiency.
• Implement lean manufacturing techniques (Kaizen, 5S, Six Sigma) to enhance production.
• Troubleshoot and provide solutions for fabrication defects, warping, and surface finish issues.

5. BOM & Documentation Management

• Prepare and maintain Bill of Materials (BOMs) and update ERP/MRP systems.
• Generate engineering change notices (ECN) and deviation approvals as per customer needs.
• Maintain proper documentation for ISO audits and compliance.

6. Cost Reduction & Value Engineering

• Conduct Value Engineering (VE) and Value Analysis (VA) projects to reduce costs.
• Identify alternative processes, materials, and designs to improve productivity and reduce waste.
• Work on continuous improvement projects to enhance efficiency.