About the role
- HiL Operator
Mandatory:- System HiL Maintenance & ECU Commissioning (Powertrain | dSPACE Scalexio)
Exp- 3-6 years
Location- daimler(Bangalore)
Job Title: HiL Operator – System HiL Maintenance & ECU Commissioning (Powertrain | dSPACE Scalexio)
Work Shift: Second Shift – 2:00 PM to 11:00 PM (Onsite)
Job Summary: The HiL Operator is responsible for maintaining system-level Hardware-in-the-Loop (HiL) platforms built on dSPACE for Powertrain ECU validation. This includes commissioning ECUs for both conventional and electric drive vehicles, ensuring platform readiness for testing teams, and resolving HiL issues reported via JIRA.
Key Responsibilities:
1. Maintain and monitor dSPACE-based HiL systems used for Powertrain ECU validation.
2. Ensure all hardware components (load boxes, signal conditioning units, failure simulation modules) are functioning correctly.
3. Perform regular health checks and updates on HiL setups to ensure stability and reliability.
4. Integrate and commission Powertrain ECUs (ICE, and eDrive) into the HiL environment.
5. Validate signal mapping, communication protocols (CAN, LIN, FlexRay), and power configurations.
6. Ensure ECUs are correctly configured and ready for handover to testing teams.
7. Act as the first line of support for HiL-related issues raised by testing teams via JIRA.
8. Investigate and resolve problems related to HiL architecture, ECU integration, and system behaviour.
9. Collaborate with system engineers and toolchain experts to implement fixes and improvements.
10. Maintain detailed records of commissioning procedures, system configurations, and issue resolutions.
11. Work closely with testing, software, and validation teams to ensure smooth operation and timely support.
12. Understand MATLAB/Simulink models used in HiL simulations to support integration and debugging.
Skills & Competencies:
1. Experience with dSPACE Scalexio HiL systems and ECU commissioning.
2. Proficiency in dSPACE tools: ControlDesk, ConfigurationDesk
3. Strong understanding of automotive communication protocols: CAN, LIN, FlexRay, UDS.
4. Strong knowledge of Vector tools: CANape & CANoe/CANalyzer
5. Experience with MATLAB/Simulink model development and integration.
6. Experience with JIRA for issue tracking and resolution.
7. Excellent troubleshooting and system-level diagnostic skills.
8. Ability to work independently and collaboratively in cross-functional teams.
9. Familiarity with fault handling and diagnostics within the E-Drive/Conventional vehicle system is needed.
10. Should possess good communication and interpersonal skills.
11. Ability to read and interpret EPLAN electrical schematics
12. Test Automation Tools: Provetech TA, ECU test tool.
Required Qualifications
· Strong fundamental with Electronics/Electrical/Mechanical with Graduation (BE/BTech) /Post Graduation (MTech) background
· 3 to 6 years of hands-on experience in HiL operations, ECU commissioning, and model integration.
· Experience with dSPACE Scalexio systems and MATLAB/Simulink modeling.