About the role
Key Responsibilities:
- Perform linear & nonlinear structural FEA using ANSYS Workbench/Mechanical, including static, contact, modal, harmonic and transient/dynamic analyses.
- Perform fatigue/durability analysis using Fe-safe and assess stress, deformation, natural frequencies, design margins and component life.
- Develop and validate FE models including CAD cleanup, meshing, contacts, material properties, loads and boundary conditions, with appropriate mesh convergence and engineering checks.
- Investigate product/component issues, identify root causes and causal mechanisms, and recommend effective design or corrective actions.
- Support FEA–test correlation, validation and design optimization, considering performance, reliability, durability, weight, cost, manufacturing, assembly and serviceability.
- Support design/CAD studies using Creo, including concept development, design refinement and engineering evaluation.
- Perform/support DVA, GD&T, CETOL/tolerance stack-up, virtual builds, press/interference-fit and seal-crush calculations.
- Apply engineering methods and computational tools to support Design Validation Plans (DVP&R), Engineering Standard Work (ESW), design reviews and technical decision-making.
- Develop or improve engineering calculation tools, simulation methods and automation to improve analysis efficiency and decision quality.
- Collaborate with Design, Materials, Thermal Sciences, Validation, Manufacturing and Quality teams and effectively communicate technical recommendations.
- Prepare clear technical reports, analysis results and design recommendations for stakeholders.
- B.E./B.Tech. in Mechanical Engineering/ specialization or certification in CAE/FEA is preferred
- 2 to 3 Years Strong hands-on experience in ANSYS Workbench / ANSYS Mechanical / SpaceClaim /Design Modeler
- Linear & nonlinear structural FEA
- Structural dynamics: Modal, Harmonic & Transient analysis
- Fatigue & durability – Fe-safe
- Strong fundamentals in Mechanics of Materials, Machine Design, Dynamics & Vibration, Fatigue and Failure Analysis
- Engineering calculations, result interpretation and product problem-solving
- Crack propagation / fracture mechanics analysis
- Welding simulation and heat-treatment/process simulation
- DVA / vibration analysis
- GD&T, CETOL / tolerance stack-up
- Press-fit / interference-fit and seal-crush calculations
- Thermal-structural / buckling analysis
- Python, MATLAB, APDL or engineering automation
- Exposure to HyperMesh, Abaqus, nCode, LS-DYNA, Franc3D, SYSWELD/Simufact or similar CAE tools
- Exposure to HPC/remote computing environments
- Strong written and verbal communication with the ability to present technical results clearly.
- Effective collaboration with local/global cross-functional teams.
- Strong analytical thinking, engineering judgment, ownership and learning agility.
- Ability to independently execute assigned activities with appropriate technical rigor, quality and schedule discipline.
- Agile and adaptable mindset toward changing technical and business requirements.
- Contribute to continuous improvement, process optimization and automation initiatives.
- Industry exp.: Automobile / Auto Components / IC Engine