About the role
Electrical Maintenance Junior shop Manager
The Electrical Maintenance Junior shop Manager is responsible for maintaining, troubleshooting, and improving electrical systems and equipment to ensure safe, reliable, and efficient plant operations. The role focuses on preventive and corrective maintenance, minimizing downtime, supporting continuous improvement initiatives, advanced PLC troubleshooting, robotics integration, TPM deployment, and strict KPI control aligned with OEE, MTBF, and MTTR targets.
Key Responsibilities
ØLead and supervise daily electrical maintenance activities within the shop floor to ensure safe and efficient plant operations.
ØExecute and monitor preventive, predictive, and corrective maintenance programs to minimize equipment downtime.
ØPerform advanced PLC troubleshooting, diagnostics, and program modifications to resolve complex electrical and automation issues.( Siemens & Mitsubishi ).
ØDiagnose faults in I/O modules, safety PLCs, communication networks (Profinet, Profibus, Ethernet/IP).
ØHandle servo systems, VFDs, motion control systems, and industrial networks.
ØConduct CNC machine troubleshooting, including diagnostics and fault rectification for Fanuc and Siemens control systems, drives, servo motors, and associated electrical components.
ØAnalyse CNC alarms, servo errors, spindle faults, and communication issues to restore machine availability quickly and effectively.
ØSupport robotics systems maintenance, integration, and optimization to improve production efficiency.
ØDrive implementation and sustainability of Total Productive Maintenance (TPM) initiatives within the assigned area.
ØMonitor and control maintenance KPIs including OEE, MTBF, and MTTR, ensuring targets are achieved and continuously improved.
ØConduct root cause analysis (RCA) for recurring failures and implement corrective and preventive actions.
ØCoordinate closely with production, mechanical, and automation teams to improve equipment reliability and performance.
ØEnsure compliance with electrical safety standards, company policies, and regulatory requirements.
ØMaintain accurate documentation of maintenance activities, breakdown reports, and improvement actions.
ØSupervise and guide technicians to ensure proper task execution and skill development.
ØParticipate in installation, commissioning, and upgrading of electrical and automation systems.
ØSupport continuous improvement projects focused on reliability, energy efficiency, and cost reduction.
Required Qualifications
ØBachelor’s Degree in Electrical / Electronics / Mechatronics Engineering.
Ø2- 4 years of experience in automotive manufacturing/ Supervisory role.
ØStrong hands-on PLC programming & troubleshooting experience.
ØExperience in robotic automation (Hydraulic Press, Body shop, Assembly preferred).