About the role
- Formability Analysis of Sheet Metal Parts.
- Simulation with CAE Software ( Auto Form / Pam Stamp). Suggesting Counter measures for the Defects.
- Interaction with customer and Concern Resolution. Manufacturing feasibility study for new model introduction in existing line.
- Develop BIW process plans for Manual and Robotic welding Lines.
- Develop BIW Robotic welding simulation cells and OLP in PS Team center / standalone.
- Generate standards and check sheets for Simulation and OLP through benchmarking and lessons learnt.
- Collaborate with CME process, PLC and Line builders for verification of Simulation and OLP during DAP and trials at suppliers.
- Installation and commissioning with post SOP support for Process and cycle time prove out.
- Line layout, Manufacturing process flow, Cycle time chart and RFQ preparation of BIW sub assembly.
- Do process study wrt gun, equipment, fixtures and suggest suitable changes in product to ensure first time right manufacturability.
- Build up the station/cell/line in PS by adding all relevant resources.
- Check for Gun reachability, apply all kinematics to relevant tools and create robot path with zero collision with basic tools.
- Generate Basic path (welding, tip dressing, etc) and zoning conditions to avoid any collision.
- Collaborate and Coordinate with Line builders to get the line simulation done and optimize the robot paths, robot zoning and again give feedback for any improvement required in design.
- Hands on experience of virtual controller such as- ABB / Fanuc / KUKA etc, generate the OLP with the cycle time accuracy of 99%.
- Find out root causes to achieve cycle time targets if not achieved.
- Ensure Zero error / collision / losses through continuous involvement with execution team.
- Bachelor of Engineering in Mechanical / Automobile / Production
- Diploma in Engineering in Mechanical / Automobile / Production
8 to 12 years of relevant experience in BIW Manufacturing, Production, Assembly