About the role
Develop and implement preventive and predictive maintenance plans for:
- Hydraulic machines (pumps, cylinders, valves, piping)
- Mechanical presses (clutch, brake, flywheel, lubrication systems)
- Powder coating lines (ovens, spray booths, conveyors)
- Cement batching plants (mixers, conveyors, silos, weigh systems)
- Monitor hydraulic pressure, oil quality, leakage control, and system efficiency
- Ensure alignment, balancing, and safe operation of mechanical presses
- Maintain critical spares for high-risk components
- Maintain accuracy of batching systems and load cells
- Ensure proper operation of mixers, screw conveyors, and silos
- Prevent material blockages and ensure smooth material flow
- Manage compressors, electrical panels, DG sets, and other utilities
- Ensure uninterrupted power and air supply to critical machines
- Optimize energy consumption
- Lead installation and commissioning of new machines/lines
- Implement automation and process improvements
- Modify existing equipment for better efficiency and safety
- Lead and develop maintenance team (mechanical, electrical, hydraulic)
- Plan manpower allocation across shifts
- Conduct training on equipment handling and safety
- Drive TPM and preventive maintenance culture
- Reduce breakdown frequency and improve MTBF
- Improve OEE of machines and plant
- Ensure safe operation of presses and hydraulic systems
- Implement lockout/tagout (LOTO) procedures
- Maintain compliance with statutory and safety standards