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XpertReach

Posted 5 Nov 2024

Manufacturing Excellence

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Employment
Full time
Posted
5 Nov 2024

About the role

Key Responsibilities:
  • Lead Continuous Improvement Initiatives:

    • Drive Lean, Six Sigma, and other continuous improvement methodologies to enhance manufacturing efficiency, reduce waste, and improve product quality.
    • Lead Kaizen events and workshops across the manufacturing floor to identify process inefficiencies and implement corrective actions.
    • Establish and track key performance indicators (KPIs) to measure progress and outcomes of improvement projects.
  • Process Optimization and Standardization:

    • Collaborate with cross-functional teams (including engineering, quality, and supply chain) to standardize manufacturing processes across production lines and facilities.
    • Identify best practices and implement process improvements to reduce downtime, enhance throughput, and ensure consistent product quality.
  • Cost Management and Resource Optimization:

    • Work closely with the operations and finance teams to identify opportunities for cost savings and optimize resource allocation.
    • Drive initiatives to reduce waste, improve energy efficiency, and lower production costs without compromising on quality.
  • Project Management:

    • Manage large-scale manufacturing improvement projects, ensuring they are delivered on time and within budget.
    • Collaborate with project teams to integrate new technologies, machinery, and process improvements into existing manufacturing operations.
  • Quality and Compliance:

    • Ensure adherence to quality standards (ISO, GMP, etc.) and regulatory compliance across all manufacturing activities.
    • Implement robust quality control processes to monitor product defects and minimize variations.
  • Training and Capability Development:

    • Mentor and train manufacturing teams to improve technical skills, process understanding, and problem-solving capabilities.
    • Foster a culture of continuous improvement by providing training on Lean and Six Sigma principles to staff at all levels.
  • Stakeholder Management:

    • Collaborate with senior management to align manufacturing excellence goals with broader business objectives.
    • Act as a liaison between manufacturing operations and other business functions (R&D, Supply Chain, IT) to ensure effective integration of process improvements.


RequirementsQualifications & Skills:
  • Education:

    • Bachelor’s or Master’s degree in Engineering, Industrial Engineering, Manufacturing, or related discipline.
  • Experience:

    • At least 15 years of experience in manufacturing operations, with at least 5 years in a leadership or managerial role focused on operational excellence and process improvement.
    • Proven expertise in implementing Lean, Six Sigma, TPM, and other operational excellence methodologies.
    • Experience managing cross-functional teams and executing large-scale process improvement projects in a manufacturing environment.
    • Familiarity with modern manufacturing technologies, automation, and ERP systems (e.g., SAP, MES).
  • Skills:

    • Strong problem-solving and analytical skills, with the ability to drive data-driven decisions.
    • Excellent leadership and team-building skills, with the ability to engage and motivate teams at all levels.
    • Effective communication and interpersonal skills, with the ability to influence and collaborate with senior leadership and external stakeholders.
    • Proficiency in using manufacturing intelligence tools and data analytics platforms.


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