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Sathyam International Consulting Services

Posted 15 Nov 2024

Plant Head - Plastic Additives Manufacturing

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Team
POCL Enterprises Limited
Posted
15 Nov 2024

About the role

Job Title: Plant Head - Plastic Additives Manufacturing

Reports to: General Manager – Operations

Department: Production

Employment Type: Full-time


Job Overview:

We are seeking an experienced and highly skilled Production Head to lead our production team in the

manufacturing of plastic additives. The ideal candidate will have a strong background in Chemical Engineering,

with at least 15 years of experience in a production or manufacturing environment, preferably within the

chemical, plastics, or additives industry. The Production Head will be responsible for overseeing the entire

production process, ensuring quality standards, optimizing efficiency, and managing a high-performing team.


Key Responsibilities:

 Leadership and Management:

 Lead and mentor a team of production managers, supervisors, and operators.

 Develop and implement strategies for optimizing production operations and achieving business

objectives.

 Drive a culture of continuous improvement, safety, and operational excellence.

 Set performance targets for production staff and monitor progress through KPIs.

Production Oversight:

 Oversee the daily operations of the production facility, ensuring adherence to safety, quality, and

environmental standards.

 Manage production schedules and resource allocation to ensure timely delivery of products.

 Monitor production processes, identify bottlenecks, and implement solutions to optimize efficiency

and reduce waste.

 Ensure production capacity meets demand forecasts, with a focus on minimizing downtime and

improving throughput.

Process Improvement and Optimization:

 Leverage expertise in chemical engineering to identify and implement process improvements that

enhance product quality, cost-efficiency, and scalability.

 Develop and lead initiatives for process optimization, including automation and system upgrades.

 Conduct root cause analysis for production issues and implement corrective and preventive actions.

 Quality Control and Compliance:

 Ensure that all products meet or exceed internal quality standards and external regulatory

requirements.

 Collaborate with the Quality Assurance team to monitor and enhance product consistency and quality.

 Conduct regular audits of production processes and ensure compliance with ISO standards or other

relevant certifications.

Collaboration and Cross-functional Coordination:

 Work closely with R&D, Engineering, Sales, and Supply Chain teams to ensure product specifications

are met and that production runs smoothly.

 Manage relationships with suppliers and vendors to ensure timely procurement of raw materials and

equipment.

 Collaborate with the maintenance team to develop and implement a proactive maintenance plan,

reducing unplanned downtime.

Required Qualifications:

Education:

 Bachelor’s degree in Chemical Engineering or a related field. A master’s degree is a plus.

Experience:

 Minimum of 15 years of progressive experience in production management, ideally in the chemical,

plastic additives, or related manufacturing industries.

 Proven track record of leading and managing production teams, with hands-on experience in process

optimization, quality control, and operational leadership.

 Strong understanding of plastic additives manufacturing processes, including compounding, extrusion,

blending, and packaging.

 Experience with process automation and control systems exposure is a plus.

Skills and Competencies:

 Strong leadership skills, with the ability to drive change and inspire a team.

 Excellent knowledge of manufacturing best practices, lean manufacturing, and Six Sigma

methodologies.

 Strong analytical and problem-solving skills.

 Excellent communication and interpersonal skills.

 Deep understanding of safety protocols and regulatory compliance, including environmental and

health regulations.

 Proficient in Microsoft Office Suite; familiarity with ERP and production management software (e.g.,

SAP, MES, FOCUS) is advantageous.

Desired Attributes:

 Detail-oriented with a focus on operational excellence and continuous improvement.

 Ability to manage multiple projects simultaneously in a fast-paced environment.

 Strong decision-making skills and the ability to drive results through effective collaboration.

 High-level understanding of financial metrics and cost control in a manufacturing setting.

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