About the role
- ·Preparation of process flow diagram for products.
- ·Prepare mass balance for new & existing product. Selection of process equipment’s and its capacity rating for different processes.
- ·Critical parameters study of new products and existing products.
- ·Ensuring the feasibility of the process initially at the lab scale, Scaling up the Product & transfer the process from Lab scale to commercial scale.
- ·Execution of validation batches of new molecule & existing molecule. Part of basic and detail engineering team for new project (process related). Designing of process equipment. (Heat Exchanger, Condenser, Reactor, Filters, scrubber, distillation column etc.).
- ·Batch Time Cycle Reductions & Capacity enhancement of the product. Capacity calculation for new facility. (Optimizing Equipment for given production capacity for new facility.).
- ·Variable cost calculation of different products for total product cost calculation. Route cause Analysis & Trouble shootings for OOS, OOT & incident.
- ·MOC testing experiment and determination of equipment life cycle for different process. Initiate yield improvement activity by doing the gap analysis between achieved yield v/s theoretical yield; & working for minimization in area of losses & maximization in yields.
- ·Initiate energy saving projects by evaluating process requirements & optimizing the energy usages. Involve in Solvent saving projects by evaluating process for area of losses & minimizing the losses & optimizing the recovery process.
- ·Involve in new technology adoption by evaluating the gap between the new system & the existing system; proposal generation for new technology.
- ·Work on effluent reduction by evaluating all process by mass balance of the reactants to find the composition of effluent; thus segregating them for proper treatment & working for less effluent from the source with R&D team.
- ·Participate in the troubleshooting of different on-going problems of production.