About the role
- Supervise day-to-day production activities of PICC & TLJ lines as per production plan.
- Ensure achievement of daily, monthly and shift-wise production targets.
- Allocate manpower and work responsibilities to operators and helpers.
- Monitor production progress against the planned schedule and take corrective action for deviations.
- Ensure proper utilization of machines, equipment, manpower and raw materials.
- Minimize machine idle time, production losses, rejection and material wastage.
- Coordinate with Production In-charge for resolving operational issues.
- Ensure production is carried out as per approved process parameters, work instructions and quality standards.
- Monitor critical process parameters during manufacturing.
- Ensure proper paper insulation, conductor dimensions, winding, laying, tension and other applicable process requirements.
- Coordinate with the Quality Department for inspection, testing and resolution of quality issues.
- Immediately report and control any abnormality, rejection or customer-related quality concern.
- Ensure proper identification and traceability of production lots and materials.
- Ensure machines are operated safely and efficiently.
- Monitor machine performance and identify abnormalities at an early stage.
- Coordinate with Maintenance Department for breakdowns and preventive maintenance requirements.
- Maintain proper housekeeping around machines and production areas.
- Ensure basic machine checks are carried out before and during the shift.
- Ensure adequate manpower availability for every shift.
- Allocate duties according to employee skill and production requirements.
- Monitor attendance, discipline, punctuality and productivity of operators and helpers.
- Provide on-the-job guidance and training to new and existing employees.
- Maintain proper discipline and ensure compliance with company rules and procedures.
- Coordinate with PPC, Production Planning, Quality, Stores, Maintenance and Dispatch for smooth production flow.
- Ensure availability of required raw materials, consumables, tools and packing materials.
- Follow production priorities and customer delivery requirements.
- Communicate production status, delays and bottlenecks to the concerned superior.
- Ensure strict compliance with all safety rules, PPE requirements and standard operating procedures.
- Prevent unsafe acts and unsafe conditions in the production area.
- Report accidents, near misses and unsafe conditions immediately.
- Ensure employees are trained regarding safe operation of machines and handling of materials.
- Maintain 5S, housekeeping and workplace discipline in the section.
- Maintain accurate shift-wise production records.
- Prepare production reports covering output, rejection, downtime, wastage and productivity.
- Record machine breakdowns, process deviations and other production-related issues.
- Ensure proper handover of production status between shifts.
- Provide data and reports required by Production Management.
- Achievement of planned production quantity.
- Production productivity and machine utilization.
- Reduction in rejection, rework and material wastage.
- Compliance with product quality standards.
- Reduction in machine downtime and production stoppages.
- Manpower productivity and utilization.
- Timely completion of production schedules.
- Safety compliance and zero major safety incidents.
- 5S and housekeeping standards.
- Accurate and timely production reporting.
- Good knowledge of manufacturing processes related to PICC and TLJ.
- Basic understanding of copper/aluminium conductor manufacturing and paper insulation processes.
- Ability to read and understand production and process instructions.
- Good manpower handling and supervisory skills.
- Problem-solving and decision-making ability.
- Good coordination and communication skills.
- Ability to work in shifts and under production pressure.
- Basic knowledge of production documentation and computer applications.
- Strong focus on quality, productivity, safety and discipline.