About the role
Key Responsibilities:
- Robot Programming: ABB / KUKA / Fanuc
- Offline Simulation: Process Simulate / Robot Studio
- Integration:
- PLC-to-robot communication (via OPC UA / fieldbus)
- Vision Systems:
- Integration with Cognex / Keyence (for inspection use cases)
- Battery Line Use Cases:
- Pick & place, module assembly, material handling
- Program and develop robots in multi-vendor environments: KUKA (KRC4/KRC5), FANUC (30iB Plus), Stäubli (CS9), Perform robot setup from initial installation to production prove-out
- Design robotic systems including Robot PLC integration and Scada integration, safety zoning, and overall architecture
- Perform offline programming and simulation using tools such as: KUKA Sim, Work Visual, Robo Guide, Process Simulate
- Generate OLP (Offline Programs), perform reach studies, and validate cycle times
- Execute robot commissioning, IO mapping, and sequence validation
- Troubleshoot robot programs and integration issues during commissioning
- Implement robot safety systems including Safe Operation, DCS, Safe Move, Cubic-S, interlocks
- Perform risk assessments as per ISO 10218
- Work on robotic applications including Material handling (pick & place), palletizing
- Vision-guided operations
- Welding, gluing, and battery assembly processes
- Integrate robots with vision systems, sensors, grippers, conveyors, and AGVs
- Configure and tune robot motion and servo systems
- Work with industrial protocols:
- Working on Profinet, Ethernet/IP, OPC UA communication protocol fieldbus integration with PLCs
- Optimize cycle time and throughput performance
- Tune collision sensitivity, improve fault recovery, and enhance system efficiency
- Prepare documentation: Robot specs, IO list, safety documents, FAT/SAT reports
- Support FAT, SAT, and commissioning activities
Required Skills:
- Strong experience in industrial robot programming (KUKA, FANUC, Stäubli)
- Hands-on experience in robot commissioning and integration
- Knowledge of robot safety systems and standards (ISO 10218)
- Experience in offline programming and simulation tools
- Understanding of robotic applications (pick & place, welding, assembly, vision)
- Strong knowledge of industrial communication protocols
- Experience in servo systems and motion control
- Ability to troubleshoot robotic and integration issues
Good to Have:
- Experience in battery or process industry automation
Experience:
- years in Robotics / Industrial Automation
Location: Sanand
- Flexible for site travel