About the role
Responsibilities:
- Maintain accurateand complete CCP records, monitoring logs, verification records, and statutory documentation.
- Support and coordinate internal audits, external audits (FSSC, customer, regulatory) and ensure effective closure of non-conformities through CAPA.
Raw Material and Pre-Production Control (Meat-Specific):
- Verify and approve incoming raw meat, marinades, spices, additives, and packaging materialsas perapproved specifications, COAs, and temperature requirements.
- Ensure supplier compliance for meat sourcing, slaughter certification, veterinary clearance, and cold chain integrity.
- Conduct pre-production checks including line clearance, sanitation verification, equipment calibration, and hygiene compliance.
- Verify allergen management controls related to spices, marinades, coatings, and cross-contact prevention during production planning.
Process Control - Meat RTC and RTE Operations:
- Oversee daily production operations for marinated, cooked, semi-cooked, and raw meat RTC/RTE products, ensuring food safety and quality compliance.
- Monitor critical control points such as: Cooking time & temperature (lethality control for RTE), Rapid chilling/blast freezing, Metal detection / foreign body control, cold room and freezer temperature monitoring.
- Ensure segregation of raw vs cooked zones, personnel movement control, and prevention of cross-contamination.
- Verify yield %, portion control, and batch integrity for each production lot.
Hygiene, Sanitation and Environmental Monitoring:
- Ensure effective implementation of GMP, GHP, SSOPs, and sanitation programs for meat processing areas.
- Verify cleaning and sanitation effectiveness, including allergen cleaning and pre-operative hygiene checks.
- Support and monitor environmental swab programs (pathogens such as Listeria spp. where applicable).
- Ensure personal hygiene compliance, protective clothing use, and health monitoring of food handlers.
Product Evaluation, Release and Traceability:
- Conduct and oversee sensory evaluation (appearance, odour, texture, taste) of meat RTC and RTE products.
- Ensure retention samples are collected, stored, and documented as per FSMS and shelf-life requirements.
- Approve finished goods release based on quality, food safety, labelling, and traceability verification.
- Ensure full lot-wise traceability from raw meat intake to finished goods dispatch.
People Competency and Training:
- Conduct toolbox talks and in-line training on meat hygiene, cross-contamination prevention, allergen control, and CCP awareness.
- Train and monitor production staff for compliance with SOPs, food safety culture, and high-risk meat handling practices.
- Support onboarding and competency development of new QA personnel in meat processing operations.
Supplier, Vendor and Private Label Management:
- Participate in supplier approval and evaluation, including meat suppliers, spice vendors, and packaging partners.
- Assist in vendor audits, third-party manufacturer assessments, and verification of cold chain compliance.
- Coordinate private label production, ensuring compliance with customer specifications, labelling, and FSSC 22000 requirements.
- Support root cause analysis (RCA) and corrective actions for vendor-related quality issues.
Customer Complaints, Recall and Crisis Management:
- Investigate and resolve B2B customer complaints related to meat quality, safety, yield, or shelf life.
- Conduct RCA, CAPA, and effectiveness verification, including on-site customer support at remote locations when required.
- Support mock recalls, traceability exercises, and food safety incident management as per FSMS procedures.
Cross-Functional Coordination and Continuous Improvement:
- Collaborate with R& D during new meat product development, validation of cooking processes, shelf-life studies, and scale-up.
- Work with Sales and Operations to ensure customer requirements and food safety risks are addressed before dispatch.
- Drive continuous improvement initiatives focusing on food safety culture, waste reduction, yield optimisation, and process efficiency.
Requirements:
- Computer Skills: Use of the MS Office package and proficiency in Word, Excel, and Power Point is a must.
- Fluency in the English language (speaking, reading, and writing) is a must.
- Knowledge of Hindi and regional languages is preferred.
Other Requirements:
- Some travel required with occasional outstation travel for partner institution research programmes/ training field staff/ QA implementation/Vendor improvement program at different locations.