About the role
Role: Maintenance Sr. EngineerResponsibilities:1. Shift Work & Emergency SupportWork in rotational shifts (Day/Night) as per factory requirements.Be available on-call 24x7 to attend critical breakdowns and emergencies.Ensure quick response time for urgent machine failures affecting production.2. Preventive & Breakdown MaintenancePerform routine inspections and preventive maintenance on key equipment:Cell grading, sorting, and scanning machinesAutomatic welding machinesCharging/discharging load banks, test benchesLeak test (IP67) machinesGantry cranes, pallet lifters, and stoppersHVAC VRV units, TFA, and AHU systemsTroubleshoot and repair equipment promptly to minimize downtime.Maintain detailed records of maintenance activities and spare parts used.PLC programing 3. Equipment Monitoring & Data LoggingMonitor equipment performance and report anomalies.Assist in logging maintenance data, load bank readings, and machine cycle counts.Support predictive maintenance by tracking recurring faults.4. Power & Diesel Consumption MonitoringTake daily power consumption readings from the energy meters.Record diesel consumption readings for DG sets.Maintain logs for diesel stock levels and ensure timely refueling.Report unusual power consumption spikes or fuel inefficiencies.5. DG Set Operations & MaintenanceConduct daily/weekly inspections of DG sets.Check oil levels, coolant levels, battery voltage, and fuel levels.Ensure proper load management while switching between mains and DG.Report and assist in troubleshooting DG-related faults like startup issues, overheating, or load imbalance.Maintain DG runtime logs and ensure compliance with maintenance schedules.6. Spare Parts & Tools ManagementMaintain inventory of essential spare parts and tools.Coordinate with stores for timely requisition of spare parts.Ensure proper handling and storage of tools.7. Safety & ComplianceFollow all safety protocols while handling high-voltage and mechanical systems.Ensure compliance with factory maintenance SOPs.Conduct basic safety checks on electrical panels, ACBs, and compressed air systems.8. Pneumatic & Electrical Systems MaintenanceAssist in troubleshooting pneumatic system issues, including compressors and actuators.Support electrical maintenance, including transformer upkeep and ACB inspections.Perform cable management and check for loose connections or overheating.9. HVAC & Utility MaintenanceConduct basic maintenance of VRV, cassette AC units, and ventilation systems.Assist in TFA and AHU unit filter cleaning and airflow adjustments.10. Documentation & ReportingFill maintenance logs and downtime reports.This now includes shift-based work and 24x7 emergency issue handling.