About the role
- Responsible for day to day achievement of quality targets by implementing stringent Assembly quality control activities
- Monitor critical quality metrics and parameters required to meet profitability and customer satisfaction targets
- Execute activities that translate to reduction of COPQ(Cost of Poor Quality) value within Assembly part of the value chain
- Ensure the highest quality output that meets customers' expectation in the most cost effective manner, through Assembly quality control activities along with action planning for identified gaps
- Plan and execute of Inspection activities as per DRO Schedule
- Prepare document, cutting report, test chart reports, mc file updation in system of every machines and provide clearance for locking and FG
- Ensure final checking of TC & MC series machines deliver to customer zero defect
- Provide COP training (Axis calibration, geometry checking for customer, test component.) for inspectors
- Execute mechanical functional inspection ,final inspection checking procedure training to Inspectors.
- Provide training to prepare machine document, CT report, test chart reports
- Conduct Geometry, laser calibration and cutting test to facilitate customer inspection involved TC & MC series machines.
- Ensure daily stage wise Inspection at assembly, and resolve issues identified through supporting departments (Min, R & D, SCM and Shop QA)
- Update the quality plan and check list for the requirement based by customer complaints, quality improvement required areas
- Resolve the chronic customer complaints through CFT and customer complaints within 30 days for Mfg. complaints in TC & MCseries
- Ensure Validation of New product TC & MC machines as per SOP
- Execute Standard cutting in Special execution machines as per the standard test parameters requirements of the machine.
- Execute the consolidation of TC & MC Series and initiate Necessary Corrective and preventive action with co ordination of respective functions
- Ensure identification and addressing any Assembly quality issues or defects, by working with the operators
- Ensure maintenance of accurate and up-to-date records of quality control activities and results
- Analyse customer complaints and initiate action in coordination with CFT
- Ensure verification of the documents / records of Final machine clearance
- Review of Quality system in Assembly
- Work towards on time Closure of Customer complaints with action in DEMS module, by working with the operators
- Track suitable targets and KPIs for the team to ensure effective performance and delivery
- Oversee the workflow and work assignments of the team to ensure effective collaboration among teams, team members and consistent, quality work
- Collect quality data and identify trends and areas for improvement for action planning to fill the gaps
- Prepare reports on quality control activities and results to the stakeholders, and advice on appropriate action to solve issues
- Suggest and use the latest technologies and tools for Assembly quality control measurement
- Drive continuous learning and skilling of operators on soft and hard skills essential for the section
- Track performance measures of the operators and individuals to consistently provide feedback and improve performance
- Train operator / technician to improve their skill set and ensure defect free products